Staff Reliability Engineer

Our V2 aircraft carries 30 lbs up to 500 miles, and V3 has a maximum range of well over 1,000 miles, a maximum useful load of 100 lbs, and a maximum endurance of nearly 20 hours. Both use a hybrid-electric architecture that takes off like a helicopter and cruises like a plane, enabling long-range autonomous delivery without traditional runway infrastructure.

Backed by Y Combinator and a $37M AFWERX STRATFI award from the U.S. Air Force, Skyways is creating a new form of transportation to advance our civilization from Austin, Texas.

The Opportunity

Skyways is hiring a Staff Reliability Engineer to build and drive the reliability program across our V2 fleet flying commercial revenue missions and our V3 aircraft in active flight test. This role is based onsite in Austin, Texas.

You will set the reliability strategy for the company and lead the work hands on: in the hangar, in the flight logs, and on the bench, finding root cause and building the fix. The work spans software, electrical, mechanical, and controls, and you will drive corrective actions to closure with Flight Test, Systems Engineering, Manufacturing, and Flight Operations.

What You'll Do:

Build and own the Skyways reliability program end to end: failure reporting, root cause analysis, corrective action, and fleet reliability metrics

Lead hands on investigations into aircraft failures across avionics, flight software, power and propulsion, structures, and flight controls

Troubleshoot problems yourself and develop the fix, partnering with design engineers where the change lands in their system

Analyze flight logs, telemetry, maintenance, and manufacturing data to find recurring failure modes and rank them by impact on the fleet

Run FMEA and fault tree analysis on V3 critical systems and turn the findings into design changes

Set inspection intervals and life limits, and revise them as fleet hours accumulate

Drive corrective actions through design, manufacturing, and flight operations to permanent closure

Report fleet reliability trends to engineering and company leadership

What You'll Bring:

Bachelor’s or Master’s degree in Aerospace, Mechanical, Electrical, or Systems Engineering, or a related engineering field

10+ years of engineering experience, including 5+ years of hands on reliability work on UAV or aviation programs

Clear, measurable evidence of improving reliability on a UAV or aviation program, such as lower failure rates, higher MTBF, or better fleet availability

Experience building or driving a reliability program, including failure reporting and corrective action systems (FRACAS)

Broad, hands on troubleshooting across software, electrical, mechanical, and controls, with a track record of finding root cause and implementing the fix yourself

Working knowledge of reliability methods such as FMEA, fault tree analysis, 8D, Weibull analysis, and reliability growth tracking

Proficiency with Python, SQL, or similar tools for flight data analysis

Clear technical writing and communication with engineers and leadership

Bonus Points:

15+ years of engineering experience with reliability at the core of your career

Experience with ArduPilot, PX4, MAVLink, DroneCAN, or comparable flight control ecosystems

Experience with hybrid electric propulsion, battery, or engine reliability

Experience setting maintenance intervals and life limits for a flying fleet

Experience working in startup or rapid hardware development environments

In addition to base salary, offers include stock options, so you own part of what you build. Benefits include medical, dental, and vision coverage, paid time off, paid holidays, a 401k, and life insurance.

Relocation assistance is available for candidates moving to Austin.

Due to U.S. government contract requirements, this role is limited to U.S. citizens, U.S. permanent residents, or candidates from specific countries authorized under applicable export control regulations.