Manager, Aerostructures Design, X-BAT (R5633)
- Salary
- USD 150,000 - 230,000 / per-year-salary
- Level
- Lead
- Work type
- On-site · Dallas
Not stated in the posting: visa.
Open. First seen 22 October 2026.
About the role
Shield AI's standard text
Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.
Job Description:
Shield AI is seeking an Aerostructures Design Manager to support the development of structural components for our next-generation autonomous aircraft. As a contributor on the Structures team you will lead the design and develop high-performance structural components from concept through production release.
You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace engineer with significant hands-on design experience with both composite or metallic airframes as well as demonstrated team lead experience.
Required qualifications:
- Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
- 8+ years of experience in aircraft structural design or closely related aerospace structures.
- Experience with team leadership as a project or IPT style team lead
- Experience designing and releasing structural components in development or production environments.
- Working knowledge of composite and metallic structures, including fasteners, bonded joints, and load paths.
- Proficiency in CAD tools (NX, CATIA, SolidWorks, or similar).
- Understanding of GD&T, tolerance stackups, and DFMA principles.
- Strong written and verbal technical communication skills.
- Demonstrated ability to operate in fast-paced, high-ownership engineering environments.
Preferred qualifications:
- M.S. degree in Aerospace or Mechanical Engineering.
- Experience supporting UAV, DoD, or aerospace full vehicle programs.
- Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
- Experience fabricating and testing large scale aerospace structures such as wings, fuselages or similar.
- Demonstrated understanding of composite manufacturing methods.
- Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis.
#LI-MS1
#LD
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
Shield AI's standard text
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.
What this role asks for
73% of this description is written for the role. The rest is Shield AI's standard text, folded away below.
Compared with Shield AI's other open jobs.
The team: X-BAT Engineering - Aerostructures HIRES STEADILY
This role is one of 13 open in X-BAT Engineering - Aerostructures. 7 were posted in the last 30 days and the oldest in May: a team that hires all year rather than one being built.
WHAT THE TEAM WORKS WITH, ACROSS ITS POSTINGS
FEA (11 of 13), ANSYS (10 of 13), SolidWorks (8 of 13), CATIA (7 of 13), GD&T (5 of 13), MATLAB (4 of 13), Python (4 of 13)
OTHER ROLES ON THIS TEAM
- Senior Staff Engineer, Structural Analysis - Ranger (R6369) posted Oct 21
- Staff Aerostructures Design Engineer - Ranger (R6354) posted Oct 20
- Staff Engineer, Aerostructures Loads - Ranger (R6352) posted Oct 20
- Senior Staff Engineer, Structural Analysis - Ranger (R6300) posted Oct 17
- Senior Engineer, Structural Analysis (R6027) posted Oct 9
- Senior Engineer, Structural Analysis (R6026) posted Sep 24
- Staff Engineer, M&P (R6072) posted Sep 24
- Sr. Manager, Aerostructures Design, X-BAT (R5633) posted Jun 11
- Aerostructures Design Engineer II (R5156) posted Jun 10
- Staff Aerostructures Design Engineer (R5159) posted Jun 10
- Staff Aerostructures Design Engineer (R5160) posted Jun 10
- Engineer II, Structural Analysis (R5166) posted May 27
From the team and dates on Shield AI's own job board.
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